The very infrastructure connecting your industrial devices represents your most overlooked vulnerability. Unsecured switches and gateways create bridgeheads for attackers moving between network zones.


Industrial Switch Hardening

Industrial Switch Hardening: Securing Network Infrastructure

The Unseen Gateway to Your Most Critical Control Systems

Compromised network infrastructure provides attackers with strategic control over your entire operational landscape.

While organizations diligently patch HMIs and secure engineering workstations, industrial switches and gateways often operate with factory-default configurations for years. These network workhorses become invisible vulnerabilities, trusted to move traffic reliably while providing attackers with perfect pivot points between network segments. A single compromised switch can redirect traffic, mirror communications to malicious collectors, or bypass security controls entirely. The very devices designed to ensure connectivity become weapons when controlled by adversaries. This oversight creates a critical security gap where the foundation of your network becomes its most dangerous component.

Default Credentials Represent Low-Hanging Fruit for Attackers

Factory-default usernames and passwords remain the most common entry point for network infrastructure attacks.

Shockingly, many industrial networks still operate switches and gateways with default administrative credentials that are publicly documented in manufacturer manuals and readily available online. Attackers systematically scan for devices responding to management protocols, then attempt common default credential combinations. Once administrative access is gained, the entire switch configuration becomes malleable - VLANs can be reconfigured, port security disabled, and management interfaces exposed to unauthorized networks. Industrial switches from manufacturers like Westermo support robust authentication mechanisms including RADIUS and TACACS+ integration, providing centralized credential management that eliminates the risk of forgotten local accounts with weak passwords.

Switch Management Security

Unnecessary Services Create Additional Attack Vectors

Every enabled service represents another potential vulnerability waiting for exploitation.

Industrial networking equipment often ships with numerous services enabled by default to facilitate easy deployment and troubleshooting. HTTP interfaces, SNMP communities with read-write access, Telnet servers, and diagnostic protocols all expand the attack surface without providing operational value. Each service represents potential vulnerabilities - from buffer overflows in web interfaces to credential exposure in clear-text protocols. A comprehensive hardening process involves systematically disabling every non-essential service, leaving only encrypted management channels like HTTPS and SNMPv3 with strong authentication. This service reduction strategy follows the principle of least functionality, providing only the capabilities absolutely required for operations.

Switch Port Security Prevents Unauthorized Network Access

Uncontrolled physical access to network ports represents one of the most common security failures.

In industrial environments where contractors, vendors, and maintenance personnel regularly access control panels, unsecured switch ports create significant risk. Port security features available in industrial switches from suppliers like ProSoft and Westermo provide multiple protection mechanisms. MAC address filtering limits port access to specific authorized devices, while 802.1X authentication requires device credentials before granting network access. Dynamic ARP inspection prevents ARP poisoning attacks, and DHCP snooping blocks rogue DHCP servers. For unused ports, administrative disabling provides absolute protection against unauthorized connections. These layered port security controls ensure that only authorized devices can communicate on your network, regardless of physical access.

Network Segmentation Enforcement Occurs at the Switch Level

VLAN misconfigurations can inadvertently bridge security zones, defeating your segmentation strategy.

While firewalls create the policy boundaries between network zones, switches enforce these boundaries through VLAN configurations. A single misconfigured trunk port or incorrect VLAN assignment can create unintended pathways between security zones, allowing attackers to bypass carefully designed security controls. Proper switch hardening includes validating VLAN configurations, ensuring trunk ports carry only authorized VLANs, and implementing VLAN access control lists where appropriate. Regular configuration audits using tools that understand industrial network requirements help identify and correct configuration drift that could compromise your segmentation architecture.

Management Interface Isolation Protects Control Plane Access

Management networks should operate in complete isolation from operational traffic flows.

Many network compromises begin when attackers gain access to management interfaces through operational networks. Proper switch hardening mandates complete separation of management and data planes, with dedicated management VLANs that are inaccessible from production networks. Out-of-band management using separate physical interfaces or cellular gateways from suppliers like Welotec provides emergency access even during network incidents. Management traffic should be encrypted using protocols like SSHv2 or HTTPS, with certificate-based authentication where possible. This isolation ensures that compromise of operational systems doesn't automatically lead to compromise of network infrastructure.

Switch Configuration Management

Fibre Optic Infrastructure Enhances Physical Security

Fibre's inherent characteristics provide physical layer security that copper cannot match.

The deployment of industrial fibre optics between switches and critical infrastructure provides significant security advantages. Fibre optic connections cannot be tapped without physical intervention that is easily detectable, preventing passive eavesdropping on inter-switch communications. The electrical isolation provided by fibre prevents damage from ground potential differences while eliminating risks from lightning-induced surges. Media converters from suppliers like ATOP enable seamless integration of fibre into existing networks while maintaining protocol compatibility. For security-sensitive connections between network zones, fibre provides a physically enforceable boundary that complements logical security controls.

Configuration Management Prevents Operational Disruption

Uncoordinated configuration changes represent both security and operational risks.

Inconsistent switch configurations across your network create security gaps and operational instability. A comprehensive configuration management strategy includes maintaining standardized configuration templates, implementing change control procedures for all modifications, and regularly backing up configurations to secure repositories. Version control systems can track configuration changes, providing audit trails and rapid rollback capabilities when problems occur. Automated configuration compliance tools can continuously monitor switch configurations, alerting when deviations from security baselines are detected. This systematic approach to configuration management ensures consistency while providing documentation for compliance requirements.

Firmware Management Addresses Known Vulnerabilities

Outdated switch firmware contains published vulnerabilities that attackers actively exploit.

Like any network-connected device, industrial switches require regular firmware updates to address discovered vulnerabilities. However, firmware management in operational environments requires careful planning to avoid production disruptions. A structured approach involves maintaining a firmware repository with version control, testing updates in non-production environments, and scheduling deployments during maintenance windows. For critical infrastructure, redundant switching configurations allow individual devices to be updated without affecting operations. This proactive firmware management strategy addresses known vulnerabilities while maintaining operational reliability.

Monitoring and Logging Provide Security Visibility

Switch logs and traffic statistics offer early warning of malicious activity.

Industrial switches generate valuable security information through system logs, traffic statistics, and security event notifications. Configuring switches to send logs to centralized security information and event management systems enables correlation across multiple devices and rapid detection of suspicious patterns. Unusual management login attempts, port security violations, configuration changes, and abnormal traffic patterns all indicate potential security incidents. Secure remote access solutions from suppliers like Secomea can integrate with this monitoring infrastructure, ensuring that management sessions are properly logged and audited. This comprehensive visibility transforms network infrastructure from a security blind spot into a valuable source of security intelligence.

Disaster Recovery Planning Ensures Rapid Restoration

Switch failures during security incidents require immediate recovery capabilities.

When network infrastructure is compromised during security incidents, the ability to rapidly restore known-good configurations becomes critical. Disaster recovery planning for switches includes maintaining secure, offline configuration backups, documenting restoration procedures, and regularly testing recovery processes. For critical network segments, having spare switches pre-configured with base security settings can dramatically reduce recovery time. This preparedness ensures that security incidents don't become extended operational outages due to inability to restore network infrastructure quickly.

Secure Gateway Configurations Protect Network Boundaries

Gateways represent critical control points between network segments and protocols.

Industrial gateways that translate between EtherNet/IP and other protocols like PROFINET, Modbus, or DeviceNet require particular attention to security configuration. These devices often operate at security boundaries, making them attractive targets for attackers seeking to cross between network zones. Gateway hardening includes disabling unused protocol support, implementing strict firewall rules between interfaces, and securing management access with strong authentication. Protocol-specific security features, such as read-only mapping for fieldbus protocols, can prevent manipulation of critical process values. These measures ensure that gateways protect network boundaries rather than becoming vulnerable crossing points.

Physical Security Complements Logical Protections

Physical access to network equipment can bypass even the most sophisticated logical security.

In industrial environments, network equipment is often distributed throughout facilities in control panels that may be accessible to various personnel. Physical security measures including locked control cabinets, tamper-evident seals, and access logging provide essential protection against physical attacks. For critical infrastructure, environmental monitoring that alerts on cabinet openings adds an additional layer of security. These physical controls complement logical security measures, creating a comprehensive protection strategy that addresses all potential attack vectors.

Answered - Some Frequently Asked Questions

Firmware updates should follow a risk-based schedule, with critical security updates applied within defined maintenance windows, typically quarterly. Non-critical updates can be scheduled during planned outages, with thorough testing in non-production environments first.

Properly implemented security controls have minimal performance impact. Industrial switches from suppliers like Westermo are designed to maintain deterministic performance while providing security features, with processing overhead typically below 1% for most security functions.

Changing default credentials provides the most immediate risk reduction, followed by disabling unused services and implementing port security. These three controls address the most common attack vectors with minimal operational impact.

Centralized management platforms provide consistent configuration across distributed sites, with automated backup, version control, and compliance monitoring. Secure remote access solutions enable management without exposing interfaces to untrusted networks.

Advanced industrial switches can detect certain attack patterns through features like storm control, DHCP snooping, and dynamic ARP inspection. However, comprehensive threat detection requires integration with network monitoring and security information systems.

Fibre prevents eavesdropping on inter-switch links, provides electrical isolation that protects against certain physical attacks, and enables longer distances between devices for improved physical security distribution.

Authentication attempts, configuration changes, port status changes, and security violation events provide the most valuable security information. These logs should be sent to a centralized SIEM for correlation and analysis.

From Vulnerability to Strategic Asset

Properly hardened industrial network infrastructure transforms from a potential liability into a strategic security asset. When switches and gateways are configured with security as a primary consideration, they become active participants in your defense strategy rather than passive vulnerabilities. This transformation requires systematic attention to detail but delivers comprehensive protection that addresses both current threats and emerging attack techniques.

The security of your industrial network depends fundamentally on the security of the infrastructure that connects it. By implementing comprehensive hardening measures across all network devices, you create a foundation that supports both operational reliability and security resilience.

Ready to transform your network infrastructure from vulnerability to strategic asset?

Contact a Throughput network security specialist for an infrastructure assessment and receive our Switch Hardening Implementation Framework.

Subscribe to the Link & Layer | Smart Learning Hub for immediate access to our "Industrial Switch Hardening Guide" with configuration templates and compliance checklists.

Don't let your network foundation become your weakest link. Build infrastructure that actively contributes to your security posture.




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